1TGE102019R1001 ABB Bailey

Product Dimensions：

The 1TGE102019R1001 MLink acts as a data concentrator and communication hub. In a typical MNS iS configuration, it collects real-time data from multiple motor starters—such as current, voltage, power, and diagnostic maintenance information—and transmits this data via standard industrial protocols to the control room. It also receives control commands from the DCS and distributes them to the specific motor controller units. Its architecture is designed to handle high-density data traffic while maintaining the deterministic timing required for industrial motor control.

Product Parameters

The following parameters are typical for the MLink series control units:

• Product Type: MLink Control Unit / Communication Gateway

• Supply Voltage: $24 \text{ VDC}$ (standard for industrial control cabinets)

• Power Consumption: Approximately $10 \text{ W}$ to $15 \text{ W}$ depending on the load and connected devices

• Supported Protocols: PROFIBUS DP, PROFINET, Modbus TCP, or EtherNet/IP (protocol capability varies by firmware/hardware version)

• Interfaces: Features multiple ports including Ethernet (RJ45) for system integration and specialized bus connectors for internal MCC communication

• Dimensions: Approximately $53 \text{ mm}$ width, $125 \text{ mm}$ height, and $260 \text{ mm}$ depth

• Net Weight: Approximately $0.7 \text{ kg}$

• Operating Temperature: $0 \text{ °C}$ to $+55 \text{ °C}$

• Protection Class: IP20 (intended for installation within a motor control center cabinet)

Product Advantages

One of the primary advantages of the 1TGE102019R1001 is its ability to significantly reduce field wiring. By using a bus-based communication architecture, it eliminates the need for hundreds of individual control cables. It provides deep diagnostic insights, allowing maintenance teams to see "inside" the motor starter to identify issues like phase imbalance or thermal overload before they cause a breakdown. The module also supports high-speed data transmission, ensuring that the control system reacts instantly to process changes. Furthermore, its modular design allows for easy replacement and scalability within the MNS iS system.

Important Considerations

When installing or maintaining this unit, ensure that the power supply is stable and within the $24 \text{ VDC}$ tolerance to prevent logic errors or hardware damage. Because this is a communication gateway, correct addressing (setting the IP address or PROFIBUS station address) is critical; incorrect configuration will result in a loss of communication with the entire MCC section. Always verify firmware compatibility between the MLink and the subordinate motor controller units. Given that this unit handles critical motor data, ensure that the industrial network is secured against unauthorized access and that electrical interference (EMI) is minimized through proper grounding.

Product Applications

The 1TGE102019R1001 is predominantly used in heavy industrial environments where motor control is critical to the production process. It is frequently found in oil and gas refineries, chemical processing plants, and large-scale mining operations for managing hundreds of motor feeders. It is also extensively used in water and wastewater treatment facilities to control pumps and aeration systems. In power plants, it serves as the link between the electrical system and the automation layer, ensuring that large motors and auxiliary feeders are monitored and controlled with high precision.

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