30751044-009 HONEYWELL

HONEYWELL 30751044-009 Filter Modules

Brand：HONEYWELL Model number：30751044-009

Country of origin: United States Product weight：0.4kg

HS code：8517623990

Product Details：

Product Dimensions：

Within Honeywell's industrial automation and process control systems, a Filter Module is a software function block used to condition and refine process input signals. It's not a physical piece of hardware like an I/O module but rather a configurable block of code that resides within the controller. Its primary purpose is to improve the quality and reliability of process measurements by removing noise, spikes, and other unwanted variations from a signal before it's used for control.

Functionality: A filter module performs an algorithm (such as a first-order lag filter, moving average, or exponential filter) on a raw input signal (e.g., from a temperature or pressure transmitter). This smoothing process prevents rapid fluctuations in the measured value, which could lead to erratic control actions. It is essential for stable and reliable control loops, particularly in noisy industrial environments.
Key Features:

Configurable: The user can set parameters like the time constant, filter type, and input/output variables.
Multiple Algorithms: Offers a selection of filtering methods to suit different types of signals and applications.
Integrated: Part of the core controller library, so it can be easily added to a control strategy.
Diagnostic Capabilities: Often provides status outputs or flags to indicate when the filter is active or if there are issues.

Product Parameters

Since this is a software module, its "parameters" are its configurable settings, not physical specifications.

Time Constant: A user-defined value that determines the degree of filtering. A larger time constant results in more filtering and a slower response to signal changes.
Filter Type: Selection of the algorithm to be used (e.g., first-order lag, moving average).
Input/Output: Data tags linked to the raw input signal and the filtered output signal.
Sampling Rate: The frequency at which the module reads the input signal and updates the filtered output.

Product Advantages

Improved Control Stability: By smoothing out noisy signals, the filter module helps to prevent erratic and unpredictable control actions, leading to a more stable process.
Enhanced Measurement Accuracy: Filtering removes signal artifacts that can lead to false readings or alarms.
Reduced Equipment Wear: A stable control signal prevents excessive cycling of valves and motors, extending the lifespan of process equipment.
Cost-Effective: As a software feature, it's an inexpensive way to improve process performance without requiring additional hardware.
Simplified Troubleshooting: It's an easy-to-implement solution for signal noise issues, making the system easier to commission and maintain.

Important Considerations

Balancing Performance: Choosing the right filter constant is crucial. Too little filtering won't be effective, but too much can make the control loop sluggish and unresponsive to real process changes.
Lag: All filters introduce some lag into a control loop. For fast-acting control loops, this lag can be detrimental to performance. It must be carefully considered during loop tuning.
Signal Integrity: While a filter can help, it doesn't solve fundamental issues with noisy wiring or a faulty transmitter. It's a best practice to address the root cause of the noise first.
Configuration: Proper configuration requires an understanding of process dynamics and control theory to select the right filter type and time constant.

Product Applications

Honeywell's filter modules are widely used across various industrial sectors to improve process control.

Chemical and Petrochemical: Filtering noisy temperature, pressure, or flow signals to ensure stable control of reactors, distillation columns, and pipelines.
Oil & Gas: Smoothing signals from pressure sensors in pipelines or level sensors in tanks to prevent false alarms or erratic valve control.
Pharmaceutical: Conditioning signals from precise analytical instruments to ensure batch consistency and quality.
Power Generation: Filtering signals related to boiler pressure or turbine speed to maintain stable operation and prevent trips.
Food & Beverage: Refining temperature signals in pasteurizers or pressure signals in filling lines to ensure product quality and consistency.

51400669-100 HONEYWELL

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