0608830264-AG1 Rexroth

Product Dimensions：

The 0608830264-AG1 communication unit is engineered to orchestrate independent tightening channels on an assembly line. It handles system-internal communication with individual spindle control cards using an optimized internal bus system. On the plant-floor side, it organizes data streams and translates them for high-level plant controllers. The hardware structure comes equipped with one integrated serial interface and three free expansion slots. Upon delivery, these slots are protected by blanking covers, but they allow users to insert modular interface cards depending on the required factory network protocol.

Product Parameters

• Model Series: Rexroth Tightening System 350

• Type Code: KE350 (Advanced Communication Unit Variant)

• Material Number: 0608830264-AG1

• Input Operating Voltage: Dual supply internal configuration supporting $24 \text{ VDC}$ and $5 \text{ VDC}$ rails via the system backplane

• Standard Interface: 1 integrated Serial Interface port

• Expansion Slots: 3 available slots for protocol-specific interface modules

• Network Protocol Option: Commonly integrated with a Profibus DP-V1 interface module (depending on exact sub-assembly build)

• System Programming: Configurable via Rexroth tightening system setup utilities

• Degree of Protection: IP20 (designed for installation within a fully enclosed control cabinet)

Product Advantages

A primary advantage of the 0608830264-AG1 is its Centralized Data Coordination. Instead of forcing a master PLC to establish individual connections to every single tightening tool or spindle, this module consolidates up to dozens of tightening channels into a single networking node. The Modular Slot Architecture delivers significant hardware flexibility, ensuring that if a factory layout changes from Profibus to another fieldbus, only the plug-in interface card needs to be replaced rather than the entire communication assembly.

Furthermore, the High-Speed Internal Bus system eliminates communication lag, ensuring that critical tightening torque, angle data, and trace curves are recorded and transmitted in real-time without bottlenecks. The unit also features High Stability Control Components that are purpose-built for the extreme vibration and electromagnetic noise profiles common to automotive assembly lines.

Important Considerations and Precautions

When installing or servicing the Rexroth 0608830264-AG1 module, the Power Supply State must be verified; never plug or unplug the communication module, or any of the modular expansion cards into the slots, while the rack backplane is energized, as this can trigger electrical arcing and permanently fry the digital logic circuits. Because the unit is rated at IP20 Protection, it must not be exposed to airborne metallic particles, oil mist, or moisture, which are common in manufacturing plants; always mount the card cage inside a sealed, climate-controlled industrial electrical cabinet.

Technicians must ensure that any Blanking Covers remain securely screwed over unused expansion slots to prevent stray electromagnetic interference (EMI) from penetrating the internal processing core. Additionally, when setting up a Profibus line or serial connection, verify the Termination Resistor Settings at the ends of the physical network segment to avoid data packet reflection and subsequent communication dropouts.

Product Applications

The Rexroth 0608830264-AG1 is primarily deployed in high-volume, safety-critical assembly environments where torque accuracy must be meticulously logged.

• Automotive Powertrain Lines: Coordinating multi-spindle tightening stations for engine block assembly, cylinder head bolting, and transmission casing integration.

• Electric Vehicle Battery Assembly: Managing the high-precision, low-torque fastening sequences required for secure battery module and cell pack connections.

• Aerospace Structure Fastening: Linking tightening tools to a central database to ensure strict adherence to historical traceability standards for aircraft structural rivets and bolts.

• Heavy Machinery Manufacturing: Interfacing large-scale hydraulic tightening systems on heavy construction equipment frames with the primary facility PLC.

• Automated Appliance Assembly: Organizing high-speed automated screwdriving axes on white-goods production lines.

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