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76876-31R RELIANCE

Reliance 76876-31R communication module

BrandRELIANCE                                     Model number:76876-31R

Country of originUnited States             Product weight0.55kg

HS code9032899099

Product Details:

Product Dimensions

Reliance Electric communication modules were designed to facilitate data exchange between their control systems (like the AutoMax series PLCs) and other devices, enabling networked control, data acquisition, and supervisory functions in industrial environments. These modules are crucial for building integrated and distributed automation architectures.

Product Details

  • Functionality: Reliance communication modules act as interfaces, allowing Reliance controllers to connect to various industrial networks and communicate with other PLCs, HMIs (Human Machine Interfaces), supervisory control and data acquisition (SCADA) systems, and other intelligent devices. They enable the sharing of control data, status information, and diagnostic messages.

  • Common Types:

    • Network Communication Modules: These modules facilitate high-speed data exchange between multiple Reliance AutoMax controllers or other devices on a common industrial network. Examples include modules for proprietary Reliance networks (like R-Net or DCS-NET) or standard protocols.

    • Serial Communication Modules: Modules supporting point-to-point or multi-drop serial communication (e.g., RS-232C, RS-485) for connecting to intelligent devices, printers, or legacy systems.

    • PC Link Interface Modules: Designed to allow personal computers to act as nodes on the AutoMax network, enabling data collection, system programming, and process monitoring from a PC.

    • Remote I/O Communication Modules: Used to extend the I/O capabilities of a central controller by enabling communication with remote I/O racks located closer to the field devices, reducing wiring costs.

  • Key Features (General):

    • Dedicated hardware for efficient communication processing.

    • Diagnostic indicators (e.g., LEDs, 7-segment displays) for status and fault codes.

    • Configurable network addresses or drop numbers.

    • Often plug into a backplane or chassis of the main controller for integrated power and data.

Product Parameters (Examples for a typical Network Communications Module like the 57C404C)

  • Voltage: Typically powered by the controller rack, often 24V DC or 220V AC (depending on the specific module and system).

  • Communication Speed: For network modules, speeds could range from 800 KBaud to 1.75 Megabaud (e.g., for AutoMax DCS-NET). Serial modules would have standard baud rates (e.g., 9600, 19200, etc.).

  • Network Length: Supports distributed network lengths, often up to 3000 ft (around 900 meters) for some proprietary networks.

  • Connectors: Common connectors include 9-pin D-shell (for network), 25-pin D-shell (for monitor/diagnostics), or BNC coaxial connectors for specific network types.

  • Diagnostic Ports: Often include an RS-232C port for internal diagnostics and local monitoring.

  • Channel / Node Capacity: Varies depending on the network type and module. Some modules could support up to 56 nodes (1 master and 55 slaves) on a DCS-Network system.

  • Operating Temperature: Typically designed for industrial environments, with a range such as -20 to 70 degrees Celsius.

  • Dimensions & Weight: Vary per module, but generally compact to fit into control racks. (e.g., for a 57C404C: around 180 x 130 x 30 mm, 2.5 kg).

  • Certifications: May include CE, RoHS, and other relevant industrial standards.

Product Advantages

  • System Integration: Enables the creation of distributed control systems where multiple controllers and devices can communicate and cooperate, enhancing overall system functionality.

  • Data Exchange: Facilitates the seamless flow of data (control signals, status, alarms, process variables) across the automation hierarchy.

  • Reduced Wiring: Remote I/O communication modules significantly reduce the amount of discrete wiring required by placing I/O closer to field devices.

  • Enhanced Diagnostics: Often include on-board diagnostics and indicators, simplifying troubleshooting and minimizing downtime.

  • Scalability: Allows for the expansion of control systems by adding more network nodes or remote I/O as needed.

  • Centralized Monitoring: Enables supervisory systems (SCADA, HMIs) to collect data and exert control over geographically dispersed processes.

  • Legacy System Support: For older Reliance systems, these modules are essential for continued operation and interaction with modern systems via gateways.

Important Considerations

  • Obsolete Status: Many Reliance Electric products, including their communication modules, are considered legacy or obsolete since the brand was acquired by Rockwell Automation. This can impact availability of new parts, support, and compatibility with modern systems.

  • Proprietary Protocols: Some Reliance communication modules relied on proprietary network protocols (e.g., R-Net, DCS-NET), which may require specialized knowledge and equipment for configuration and troubleshooting.

  • Compatibility: Ensure strict compatibility between the communication module and the specific Reliance controller model, as well as the desired network type and software.

  • Documentation: Accessing original Reliance Electric documentation might be challenging due to the brand's history. Third-party vendors specializing in legacy parts often provide documentation.

  • Migration Strategies: For new projects or system upgrades, consider migration strategies to modern control platforms from Rockwell Automation or other vendors, as continuing to rely on obsolete hardware can pose long-term risks.

  • Cybersecurity: If integrating with modern networks, understand the cybersecurity implications, especially for older protocols that may lack modern security features.

Product Applications

  • Distributed Control Systems (DCS): Forming the backbone of DCS architectures where control functions are distributed across multiple controllers and locations.

  • Industrial Automation: Machine control, process control, and factory automation where data sharing between different machines or control areas is critical.

  • Data Acquisition and Monitoring: Connecting controllers to host computers or SCADA systems for data logging, trending, and performance analysis.

  • Remote I/O Applications: Extending the reach of PLC systems to acquire data from and control devices in remote locations within a plant.

  • Inter-PLC Communication: Allowing multiple Reliance PLCs to communicate with each other for coordinated control of complex processes.

  • Integration with Other Systems: Acting as gateways or interfaces to connect Reliance control systems with other vendor's equipment or enterprise-level systems (though this might require additional protocol converters for older modules).

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