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TC-IDX161 HONEYWELL

HONEYWELL TC-IDX161 Multi-Function Processor Module

Brand:HONEYWELL                        Model number:TC-IDX161

Country of origin: United States       Product weight0.4kg

HS code:8517623990


Product Details:

Product Dimensions:

The HONEYWELL Multi-Function Processor Module (MFP Module) is a core component within Honeywell's Distributed Control Systems (DCS) or advanced control platforms, such as the Experion PKS or TDC series. It functions as the central processing unit for a distributed control node, executing complex control strategies, managing I/O data, and communicating with other system components and the operator interface. The MFP Module is designed for critical, high-availability process control applications. It integrates regulatory control, sequence control, and advanced computational functions into a single, high-performance unit, making it "multi-function."

  • Functionality: The MFP Module executes control algorithms (e.g., PID loops, ratio control, filtering), manages alarm and event reporting, performs data acquisition from connected I/O modules, handles peer-to-peer communication with other processors, and manages communication with the supervisory HMI layer. Its multi-function capability allows it to replace separate logic, sequence, and continuous control devices.

  • Architecture: These modules are typically hot-swappable, fault-tolerant, and often operate in redundant pair configurations (primary and backup) to ensure bumpless transfer and continuous operation in the event of a failure. They mount into a dedicated control file or rack.

  • Key Features: High-speed processing, large memory capacity for complex control strategies, deterministic control execution, extensive self-diagnostics, and support for integrated system security features.

Product Parameters

Specific parameters depend on the exact model (e.g., C300, HPC-MFP), but general specifications include:

  • Processor Type: High-performance, often proprietary or specialized industrial microprocessors designed for real-time control.

  • Memory Capacity: Significant RAM for control execution and flash memory for non-volatile storage of control configuration and system software, measured in megabytes (MB) or gigabytes (GB).

  • Execution Speed: Extremely fast cycle times, crucial for deterministic control, often measured in milliseconds.

  • Control Density: Capacity to execute a large number of control loops (e.g., hundreds or thousands of function blocks) and sequence steps simultaneously.

  • Communication Ports: Multiple integrated network ports (e.g., Ethernet, ControlNet, or proprietary control network interfaces) for connecting to I/O and peer controllers.

  • Power Consumption: Measured in watts (W), typically supplied via the backplane of the control file.

  • Operating Temperature: Standard industrial range, typically 0°C to 60°C.

  • Redundancy Support: Built-in logic and hardware for pairing two modules for fault-tolerance.

Product Advantages

  • High Reliability and Availability: Fault-tolerant architecture with optional redundancy, hot-swappable design, and extensive diagnostics ensures maximum uptime for critical processes.

  • Deterministic Control: Guarantees control loop execution times, which is essential for stable and repeatable process control.

  • Integrated Functions: Combines continuous, batch, and sequence control into a single module, simplifying system architecture and reducing hardware complexity.

  • Scalability: The modular nature allows for expanding control capacity by adding more MFP modules across the network.

  • Seamless Integration: Designed to integrate flawlessly within Honeywell's DCS ecosystem (Experion PKS), providing unified configuration, operation, and maintenance.

  • Cybersecurity: Modern versions incorporate enhanced security features to protect control logic and data integrity.

Important Considerations

  • System Compatibility: The MFP Module must be precisely compatible with the specific Honeywell control platform, I/O modules, and system software version being used.

  • Configuration Complexity: Due to its advanced capabilities, initial configuration and programming require specialized knowledge of Honeywell's engineering tools (e.g., Control Builder).

  • Redundancy Management: While beneficial, proper configuration and testing of the redundant pair's switchover mechanism are critical to ensure bumpless transfer during a failover event.

  • Firmware Management: Requires careful management of firmware versions to maintain compatibility and security across the entire DCS platform.

  • Installation Environment: Must be installed in a controlled industrial environment, adhering to specified temperature and humidity limits for optimal performance and lifespan.

Product Applications

The HONEYWELL Multi-Function Processor Module is used in large-scale, critical industrial applications where complex, reliable, and continuous process control is mandatory:

  • Oil and Gas: Controlling distillation columns, compressors, pipelines, and refining units.

  • Chemical and Petrochemical: Managing reactions, heat exchangers, separation processes, and complex safety interlocks.

  • Power Generation: Boiler control, turbine control, balance-of-plant systems, and sequence of events management.

  • Pharmaceutical and Biotechnology: Precise temperature, pressure, and pH control in reactors, and management of batch processes.

  • Mining and Metals: Control of smelters, rolling mills, and ore processing facilities.

  • Pulp and Paper: Control of digesters, paper machines, and recovery boilers.

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