QPP-0002 HONEYWELL

HONEYWELL QPP-0002 Servo Controller

Brand：HONEYWELL Model number：QPP-0002

Country of origin: United States Product weight：0.4kg

HS code：8517623990

Product Details：

Product Dimensions：

A Honeywell Servo Controller (or Servo Drive) is the power and control electronics that interprets commands from a main controller (like a PLC or PC) and applies the necessary power and control signals to a servo motor. It forms a critical part of a high-performance closed-loop motion system.

Functionality: The controller receives a desired motion profile (position, speed, or torque) from the master controller. It uses feedback from an encoder or resolver attached to the motor to continuously monitor the motor's actual state. The controller then uses an internal control loop (often Proportional-Integral-Derivative or PID) to calculate the necessary current to flow to the motor windings, ensuring the motor precisely follows the command and corrects any error between the desired and actual motion.
Types: Honeywell offers various types depending on the application:

Integrated Servo Drives: Controllers that are tightly integrated with the main control system.
Stand-Alone Servo Controllers: Used for single-axis or decentralized motion control.
Multi-Axis Controllers: Single units capable of controlling several servo axes simultaneously for coordinated motion.
Digital vs. Analog: Most modern Honeywell controllers are digital, offering higher precision and flexibility through advanced algorithms.

Key Features:

Closed-Loop Control: High-speed feedback processing for accuracy and repeatability.
Tuning and Auto-Tuning: Software capabilities to automatically optimize the controller's performance parameters for a specific motor and load.
Advanced Motion Profiles: Built-in capabilities for complex motions like electronic gearing, camming, and interpolation.
Communication Interfaces: Support for high-speed industrial motion networks (e.g., EtherCAT, PROFINET, SERCOS) and standard industrial protocols (Modbus, Ethernet/IP).
Safety Functions: Integrated safety features such as Safe Torque Off (STO) and Safe Operating Stop (SOS) compliant with relevant safety standards.

Product Parameters

Parameters are application-specific, but typical specifications include:

Power Output: Rated continuous current and peak current (e.g., 5A continuous, 15A peak).
Voltage Input: Single-phase or three-phase input voltage (e.g., 230V AC, 400V AC).
Control Modes: Supported control modes (e.g., Position, Velocity, Torque, Current).
Feedback Compatibility: Types of supported feedback devices (e.g., Incremental Encoder, Absolute Encoder, Resolver, EnDat, Hiperface).
Bandwidth: The speed at which the control loop can operate (e.g., 1 kHz current loop bandwidth, 500 Hz velocity loop bandwidth).
Communication Ports: Dedicated ports for high-speed bus communication and configuration/diagnostic ports (USB, Ethernet).
I/O Points: Built-in digital and analog I/O for direct connection to sensors and limit switches.
Safety Rating: Compliance level for integrated safety functions (e.g., SIL 2/3, PL d/e).
Operating Temperature: Industrial-grade temperature range (e.g., 0°C to 55°C).

Product Advantages

High Precision and Repeatability: Achieves extremely tight control over position, velocity, and torque, essential for quality-critical applications.
Dynamic Performance: Provides fast response times and high acceleration/deceleration capabilities due to high control loop bandwidth.
Ease of Commissioning: Modern features like auto-tuning significantly reduce setup time and complexity, making system integration faster.
Integrated Safety: Built-in safety functions reduce the need for external safety components, simplifying wiring and compliance.
Network Connectivity: Supports high-speed industrial communication protocols, enabling seamless integration into factory-wide control systems.
Energy Efficiency: Advanced motor control algorithms can help optimize motor performance and reduce energy consumption.
System Integration: Designed to work cohesively with other Honeywell control systems and sensors, offering a unified automation platform.

Important Considerations

Motor Matching: The servo controller must be precisely matched to the servo motor (voltage, current, power rating, and feedback type) for optimal performance. Mismatch can lead to poor performance or damage.
Tuning: While auto-tuning is helpful, complex loads may require manual fine-tuning by experienced engineers to achieve maximum performance.
System Bandwidth: Ensure the communication bus and master controller can handle the required data rates for the application's performance demands.
Power Quality: Servo drives are sensitive to power quality. Proper line reactors, filters, and grounding are necessary to ensure reliable operation and reduce electrical noise.
Heat Management: Servo controllers generate heat proportional to their power output. Adequate panel ventilation or cooling is essential to prevent derating and premature failure.
Software and Firmware: Maintain correct firmware versions and use the specified configuration software for reliable operation and access to all features.

Product Applications

Honeywell Servo Controllers are used wherever precise, high-speed, and dynamic motion control is required:

Packaging and Converting:

High-speed labeling, cutting, sealing, and form-fill-seal machines.
Print registration and web handling systems.

Robotics and Automation:

Precise positioning for pick-and-place robots and automated guided vehicles (AGVs).
Controlling multi-axis robotic arms.

Machine Tools:

Controlling the axes of CNC machines, plasma cutters, and laser systems for high-accuracy machining.

Semiconductor and Electronics Manufacturing:

Controlling delicate and high-speed motion in wafer handling and component placement machines.

Printing and Paper:

Material Handling:

Controlling sophisticated sorting systems, automated storage and retrieval systems (AS/RS), and gantry systems.

8c-pdoda1 HONEYWELL

We have the same series of models in stock. If you don't find the model you need, please contact us and we will provide you with an official quotation！