330130-080-10-05 Bently Nevada

330130-080-10-05 Bently Nevada Communication Processor

Brand：BENTLY NEVADA Model number：330130-080-10-05

Country of origin: U.S. Product weight：0.55kg

HS code：8517623990

Product Details：

Product Dimensions：

A Bently Nevada Communication Processor acts as a gateway or interface, translating proprietary machinery data (vibration, temperature, speed, etc.) collected by Bently Nevada monitoring modules into standard industrial communication protocols. This allows the data to be used by Distributed Control Systems (DCS), Programmable Logic Controllers (PLCs), Supervisory Control and Data Acquisition (SCADA) systems, and specialized diagnostic software like System 1.

Functionality:

Data Acquisition: Continuously collects both steady-state (e.g., overall vibration levels, DC gap voltages) and transient (e.g., startup/shutdown data, waveform captures) dynamic data from connected monitoring channels.
Data Conversion: Converts raw sensor data and processed machine health parameters into standard communication formats.
Protocol Translation: Supports various industrial communication protocols to facilitate seamless integration with plant-wide systems.
Data Buffering: Often includes internal memory to store data, especially transient events, ensuring no critical information is lost during communication delays.
Cybersecurity Features: Newer models incorporate features for secure data transmission.

Common Modules:

3500/92 Communication Gateway: Provides extensive communication capabilities for monitored values and statuses from the 3500 rack.
3500/22M Transient Data Interface (TDI): A key module that integrates communication processor functions within the 3500 rack, focusing on gathering both steady-state and transient dynamic data, including waveforms.
2155/40 TDISecure Communication Processor: A newer generation processor designed for seamless integration with System 1, supporting high-fidelity data acquisition with enhanced cybersecurity.

Key Features:

Seamless integration with Bently Nevada's System 1 platform for advanced diagnostics.
Support for a high number of dynamic analog inputs, process channels, and Keyphasor® inputs.
Parallel sampling capabilities for high-fidelity signal acquisition.
Robust design for industrial environments.

Product Parameters

Specific parameters vary by the model of the Communication Processor (e.g., 3500/92, 3500/22M, 2155/40), but typical specifications include:

Input Capabilities:

Dynamic Analog Inputs: Up to 24 differential channels, typically with a frequency range of DC to 30 kHz and a signal range of -25 V to +25 V.
Process Inputs: Up to 24 channels, configurable for 4-20 mA, 1-5 V, 0-5 V, 0-10 V, 2-10 V. Scan rates are often around 400 ms for all channels.
Discrete Inputs: Up to 24 channels, configurable for alarm or OK status.
Keyphasor® Inputs: Typically 4 channels per unit, supporting speed ranges up to 20 kHz (or 60,000 rpm).

Communication Interfaces:

Ethernet: 10 Mbps or 100 Mbps, conforming to IEEE 802.3, often using TCP/IP encapsulating proprietary Bently Nevada protocols or Modbus/TCP.
Serial: RS-232, RS-422, RS-485, supporting protocols like Modbus RTU.
Other Protocols: May support Profibus DP, OPC, or others depending on the model and configuration.

Power Requirements:

AC Version: Typically 100-240 VAC, 50/60 Hz.
DC Version: Typically 20-36 VDC.

Environmental Specifications:

Operating Temperature: Generally -30°C to +65°C (-22°F to +149°F).
Storage Temperature: -40°C to +85°C (-40°F to +185°F).
Humidity: Up to 95% non-condensing.

Mechanical Specifications:

Dimensions and Weight: Vary significantly based on module type (e.g., rack-mounted card or standalone unit).
Mounting: Panel or rack-mountable.

Product Advantages

Comprehensive Data Integration: Enables machinery health data to be seamlessly integrated with plant-wide control systems, enhancing operational visibility.
High Fidelity Data Acquisition: Advanced parallel sampling and processing ensure that high-resolution vibration and process data are accurately captured, crucial for effective diagnostics.
Enhanced Cybersecurity: Newer models offer secure data transmission, protecting critical machinery data from unauthorized access or manipulation.
Predictive Maintenance Enabler: By providing real-time and historical data, these modules facilitate robust condition-based monitoring and predictive maintenance programs, reducing unexpected downtime.
Scalability and Flexibility: Can be configured to support a wide range of input types and quantities, allowing for flexible system design and future expansion.
Reliability: Bently Nevada products are known for their ruggedness and reliable performance in demanding industrial environments.
Simplified Troubleshooting: Diagnostic capabilities aid in quickly identifying and resolving communication or data acquisition issues.

Important Considerations

System Compatibility: Ensure the communication processor is compatible with your specific Bently Nevada monitoring system (e.g., 3500 Series, System 1) and the target control system (DCS, PLC, SCADA).
Network Infrastructure: Proper network design and infrastructure (Ethernet cabling, switches, security) are crucial for reliable data transmission.
Protocol Selection: Choose the appropriate communication protocol (Modbus/TCP, OPC, proprietary) based on the capabilities of your control system and data analysis needs.
Data Volume: Consider the volume of data being transmitted, especially for high-speed or extensive monitoring applications, to ensure network bandwidth is sufficient.
Configuration and Software: These modules require proper configuration using Bently Nevada's specialized software (e.g., 3500 Rack Configuration Software, System 1) to define inputs, outputs, and communication settings.
Environmental Protection: While designed for industrial use, ensure the installation environment meets the module's specified operating conditions to prevent premature failure.
Cybersecurity Best Practices: For networked systems, implement robust cybersecurity measures to protect critical machinery data and control systems.

Product Applications

Bently Nevada Communication Processors are indispensable in industries where the reliable operation of rotating and reciprocating machinery is paramount:

Oil and Gas:

Monitoring and protecting turbines, compressors, pumps, and generators on offshore platforms, refineries, and pipelines.
Integrating machinery data into plant-wide control rooms for operational insights.

Power Generation:

Monitoring steam turbines, gas turbines, hydro turbines, and generators in thermal, nuclear, and renewable power plants.
Facilitating condition-based maintenance programs for critical power assets.

Petrochemical and Chemical Processing:

Protecting and monitoring reactors, compressors, and pumps in complex chemical processes.
Ensuring safe and efficient operation of critical rotating equipment.

Pulp and Paper:

Monitoring large motors, refiners, and paper machines to prevent unplanned downtime.

Mining and Metals:

Monitoring crushers, conveyors, and mill drives to optimize production and reduce maintenance costs.

3500/94 147663-01 Bently Nevada

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