123616-01 Bently Nevada

123616-01 Bently Nevada Processor module

Brand：BENTLY NEVADA Model number：123616-01

Country of origin: U.S. Product weight：0.55kg

HS code：8517623990

Product Details：

Product Dimensions：

A Bently Nevada Processor Module, such as the Protection Processing Module (PPM) in the Orbit 60 series or the Rack Interface Module (RIM) in the 3500 series (which often includes processing capabilities), serves as the brain of the monitoring system. It receives raw data from input modules (connected to proximity probes, accelerometers, velocity transducers, etc.), performs sophisticated signal processing, calculates machinery measurements, determines alarm states, and communicates this vital information to plant control systems and diagnostic software.

Functionality:

Data Acquisition & Signal Processing: Gathers raw analog signals from transducers and converts them into digital data. It then applies advanced signal processing techniques (e.g., filtering, integration, differentiation, spectral analysis) to extract specific machinery measurements like vibration amplitude and phase, shaft position, speed, and temperature.
Alarm Determination: Compares processed measurements against user-defined alarm setpoints (Alert and Danger) to identify abnormal machinery behavior.
Protection Logic: In protection systems, it executes complex logic based on multiple measurements and alarm states to trigger machine shutdowns or alerts, preventing catastrophic failures.
Data Publication: Publishes processed data and alarm statuses to other modules, host software (like System 1), and plant Distributed Control Systems (DCS) or Supervisory Control and Data Acquisition (SCADA) systems via various communication protocols.
Diagnostics: Incorporates self-diagnostics to ensure the integrity of the monitoring system itself.

Types (Examples):

Orbit 60 Series Protection Processing Module (PPM): The primary computational engine for the Orbit 60 system, handling all machinery measurements and alarm determinations for protection. It's designed for high channel density and flexible configuration.
3500/20 Rack Interface Module (RIM): In the 3500 system, while primarily an interface module, it performs essential rack configuration and data retrieval functions, acting as a communication processor for the entire rack. In Triple Modular Redundant (TMR) configurations, a TMR RIM also performs crucial "monitor channel comparison" for voting logic.

Product Parameters

Parameters vary depending on the specific module and series (e.g., Orbit 60 vs. 3500), but typical capabilities include:

Processor Speed & Memory: Modern modules (like Orbit 60 PPM) feature powerful CPUs (e.g., 100 MHz) with ample RAM and Flash memory (e.g., 128 MB each) for complex algorithms and data storage.
Input Channel Capacity: The number of sensor inputs it can process (e.g., a single PPM can handle a large number of sensors from various input modules).
Measurement Types Supported: Radial vibration, acceleration, velocity, thrust, speed, dynamic pressure, temperature, gap (for proximitors), bias (for accelerometers/velocity sensors), 1X/2X/nX amplitude and phase, SMAX, etc.
Speed Range: Supports a wide range of machine speeds (e.g., 50 to 120,000 rpm for 1X/2X/nX measurements).
Alarm Functionality: Multiple alarm setpoint levels (e.g., four per measurement), configurable alarm time delays (e.g., 100 ms to 60 sec for vibration), and support for multiple Protection States.
Communication Interfaces: Ethernet, RS-232, RS-485, proprietary protocols for communication with Bently Nevada host software (e.g., System 1), and integration with plant networks.
Power Consumption: Typically low power (e.g., 12.7W max for Orbit 60 PPM).
Operating Temperature: Wide industrial operating temperature ranges (e.g., -25°C to 70°C for Orbit 60 PPM; -30°C to +65°C for 3500 modules).
Compliance & Certifications: Meets various industry standards for safety and performance (e.g., IEC 61000-4 series, SIL (Safety Integrity Level) certification for protection systems, FCC).

Product Advantages

High Reliability and Stability: Bently Nevada systems are globally recognized for their robust design and ability to operate continuously in harsh industrial environments, ensuring uninterrupted monitoring and protection of critical assets.
Comprehensive Monitoring and Protection: They provide deep insights into machine health through a wide array of measurements and advanced signal processing, enabling early detection of anomalies and preventing costly downtime or catastrophic failures.
Accuracy and Precision: High-resolution data acquisition and precise processing capabilities ensure accurate and reliable machinery diagnostics.
Flexibility and Scalability: Modular design allows for easy expansion and customization to monitor various machine types and sizes, from individual assets to entire plant fleets.
Seamless Integration: Support for standard and proprietary communication protocols facilitates easy integration with condition monitoring software (like System 1), DCS, SCADA, and other plant automation systems.
Cyber Security: Newer modules, like the Orbit 60 series, are designed with intrinsic cyber security features, crucial for modern industrial networks.
User-Friendliness and Maintainability: Designed with user-friendly interfaces and diagnostic tools that simplify setup, configuration, and troubleshooting.

Important Considerations

System Integration: Processor modules are part of a larger monitoring system (e.g., 3500 system, Orbit 60 system). Proper system design, including compatible input modules, power supplies, and communication infrastructure, is crucial for optimal performance.
Application-Specific Configuration: These modules are highly configurable. Correct configuration of measurement parameters, alarm setpoints, and protection logic is critical to effectively monitor and protect specific machinery. This often requires specialized Bently Nevada software and trained personnel.
Environmental Factors: While robust, ensuring the installation environment adheres to the module's specified temperature, humidity, and vibration limits is important for long-term reliability.
Redundancy Requirements: For critical machinery, consider using redundant processor modules (e.g., in a TMR configuration) to enhance system availability and fault tolerance.
Data Management: Understand the data output capabilities and how the data will be managed and analyzed by condition monitoring software (like System 1) for effective predictive maintenance.
Legacy vs. New Systems: Be aware of the differences between older systems (like 3500) and newer platforms (like Orbit 60) regarding features, compatibility, and future support. Bently Nevada often strives for backward compatibility where possible, but new features may require newer hardware.

Product Applications

Bently Nevada Processor Modules are indispensable in industries with high-value rotating and reciprocating machinery, where unplanned downtime is extremely costly and safety is paramount.

Power Generation: Turbines (steam, gas, hydro, wind), generators, pumps, and fans in power plants.
Oil & Gas: Turbines, compressors, pumps, and reciprocating engines on offshore platforms, refineries, petrochemical plants, and LNG facilities.
Pulp & Paper: Large motors, refiners, and paper machine rolls.
Mining & Metals: Crushers, grinding mills, large conveyors, and rolling mills.
Water & Wastewater: Large pumps and blowers.
Manufacturing: Critical pumps, compressors, and specialized rotating equipment in various manufacturing processes.

26530 -05 1000000129140400 Bently Nevada

We have the same series of models in stock. If you don't find the model you need, please contact us and we will provide you with an official quotation！